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Failure Analysis Case Studies
Click on the following links to view the details of each failure analysis case study:
AC Generator Core
Air Crew Oxygen Breathing Mask
Aircraft NLG Failure
Arthroscopic Shaver Failure
Bolt Failure Analysis
Bomb Rack Link
Bus Heater Core Failure
Composite Wound Pressure Vessel Liner
Fin Cap Antenna Corrosion
Part Marking Failures
Point-of-Sale Devices
Polycarbonate Helicoil Insert Cracking
Stage Five Hydraulic Cylinder
T Tap Electrical Transmission Connect
Air Crew Oxygen Breathing Mask Failure Analysis
Ballistic Testing
Ballistic Testing Overview
Proof Testing
Qualification Testing
Developmental Testing
Life Cycle Testing
Overview
Accelerated Life Testing
Life Cycle with Environmental Exposure
HALT/HASS
Sample Application: Seatbelts
Sample Application: Electronic Hardware
Sample Application: Plumbing Fixtures
Sample Application: Air Bag Sensors and Systems
Environmental Simulation Testing
Overview
Solar Radiation Test
High/Low Temperature Testing
Salt Spray and Salt Fog
Icing/Freezing Rain
Thermal Vacuum
Humidity Testing
Altitude Testing
Explosive Decompression Testing
Explosive Atmosphere Testing
Fluid Compatibility Testing
Combined Environments
Sand and Dust Testing
Fungus Testing
Wind and Rain Exposure
RTCA/DO-160 Testing
MIL-STD-108 Testing
MIL-STD-810 Testing
MIL-STD-2036 Testing
Equipment and Facilities
Dynamics and Vibration Testing
Overview
Vibration Testing: Random, Sine etc.
Seismic Vibration Testing
Shock Testing
Pyrotechnic Shock Testing
Hammer Shock Testing
Transportation Packaging Testing
Combined Environments
Acceleration Testing
Acoustic Noise Testing
RTCA/DO-160 Testing
MIL-STD-167-1 Testing
MIL-STD-810 Testing
MIL-S-901 Testing
EMI, EMC and Electrical Testing
Overview
Military: Mil-Std-461,464,UK-DEF Standard
Commerical Aircraft Testing: RTCA/DO-160
European Standards
Automotive
CISPR
ISO
SAE
Ford
General Motors
Toyota
Nissan
BMW
Cummins
FIAT
Other Automotive
Tempest
Magnetic Field Emissions and Immunity
Site Surveys
Shielding Effectiveness Testing
Electro-static Discharge Testing
High Power Capabilities
Electrical Testing
Sample Application: Rail Transportation EMI/EMC Testing
Sample Application: Mil–Std-461 Test
Equipment and Facilities
Armament and Munitions Testing
Overview
Bomb Rack Qualification Testing
Missile Qualification Testing
Flight Test Support
Bomb Rack Cartridge Testing
Small Arms Firing Range
MIL-STD-2088 Testing
MIL-T-7743 Testing
MIL-A-8591 Testing
Structural and Fatigue Testing
Overview
Static Testing
Fatigue Testing
Fatigue Life Prediction
Damage Tolerance Analysis
Servo-Controlled Load Application
Loads Development
Coupon Testing
Strain Gauging Services
Flight Test Support
Instrumentation and Data Acquisition
Safety and Survival Testing
Overview
Transparent Armor Testing
Body Armor Conditioning Testing
Aircrew Equipment Validation
Windblast Testing Facility
Life Support Systems Testing
Deployment Performance Evaluation
Pneumatics Testing
Optics and Laser Eye Protection Testing
SAFE Association
Design and Program Engineering
CAD – Computer Aided Design
CAE – Computer Aided Engineering
Turn Key Design and Fabrication Services
Kinematics Studies
Prototype Design
Rapid Prototyping
Stress Analysis
FEA – Finite Element Analysis
Thermal Modeling
CFD – Computational Fluid Dynamics
Fatigue Life Prediction
Failure Mode Effects Analysis
GD and T - Geometric Dimensioning and Tolerancing
Test Fixture Design
Custom Test Facility Design
Equipment and Facilities
Reverse Engineering
Reverse Engineering Overview
CAD - Computer Aided Design
Part Profile Scanning
Data Package Development
Material Selection
Specification Substitution or Generation
Product Improvement
Prototype Development and Testing
Design for Manufacturing
Vendor Qualification
Sample Application – EA-6B Tailpipe
Metallurgical Engineering
Metallurgical Lab Overview
Metallurgical Failure Analysis
Metallurgical Conformance Inspection
Reverse Engineering Material Selection
Corrosion Testing
Engineering Development and Investigations
Equipment and Facilities
Failure Analysis Case Histories
Failure Analysis
Root Cause Investigation
Failure Anlaysis Library of Case Studies
Conformance Inspection
NDI – Non Destructive Inspection
Surface Roughness and Properties
Process Verification
Automated High Volume CMM Inspection
Dimensional Inspection
Material Verification
Non-contact Dimensional Inspection
First Article Inspection
Equipment and Capabilities
Unique Resources and Expertise
Windblast Testing
Catapult and Arresting Gear Simulation
Helicopter Parts Testing
Tempest Testing
Seismic Testing
Large Overload Structural Testing
Optical Properties Verification
Test Equipment
Overview
Hydraulic
Automated Pump Test Stands
Manual Pump Stands
Hydraulic Power Supplies
Universal Pump and Motor Test Stands
General Purpose Component Test Stands
Electro-Hydraulic Servo-Valve Test Stands
Automated / Manual Calibration Stands
Custom Hydraulic Stands
Fuel
Custom Fuel Test Stands
Electro Mechanical
Gear Box Test Stands
Winch and Hoist Test Stands
Actuator and Component Test Stands
Pneumatic
Pressure Vacuum Pump Test Stands
Fan and Blower Test Stands
Custom Pneumatic Test Stands
Contract Manufacturing
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